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Case Study: reducing CO2 footprint

Case Study: reducing CO2 footprint

Marc Sapetti

At Forward Industries, we undertook an exercise to transition our toiletry bag to a sustainable one, and it proved to be highly successful. We achieved this by following three steps that prioritize sustainability and functionality.

We removed all unnecessary components from both a manufacturing perspective, specifically the foam and interior lining, as well as functional features that were deemed non-essential for an optimal user experience.
We replaced all components with recycled materials such as rPET fabric, YKK Natulon zipper tape, and an aluminium zipper pull.
We switched to bioplastic packaging, specifically a starch-based sleeve.

By implementing these three simple steps, we were able to achieve up to 95% removal of raw material use and a weight reduction of 16%, while also achieving up to a 45% reduction in carbon footprint. These changes have made our toiletry bag more environmentally friendly, without compromising on functionality or style.”

This project demonstrates how thoughtful design choices can lead to significant environmental gains without sacrificing product quality. By streamlining the construction, switching to recycled and bio-based materials, and reducing packaging impact, we created a toiletry bag that aligns with our sustainability goals while maintaining the performance and aesthetic users expect. It’s a strong example of how small, strategic changes can drive meaningful progress toward more responsible manufacturing.

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